Table of Contents

1.What is an IP rating?

2.The Relationship Between IP Ratings|Structural Logic and Progressive Principles

3.The relationship between protection ratings is not linearly progressive.

4.In-Depth Analysis of IP69K: The Ultimate Protection Standard in the Lighting Industry

5.Recommended IP Ratings for Common Applications in the Lighting Industry

6. Common Selection Pitfalls and Practical Recommendations

Understanding IP Ratings to Select the Right Lighting Fixtures

During lighting design and luminaire selection, we frequently encounter markings such as ‘IP65’, ‘IP44’, “IP20”, and ‘IP69K’. These seemingly simple letters and numbers are actually critical parameters determining whether a luminaire can survive harsh environments. This article provides a comprehensive overview of IP ratings—covering their definitions, assessment criteria, protective relationships, typical applications, and the most stringent rating: IP69K. It empowers you to make more professional selection decisions within the lighting industry.

1. What is an IP rating?

Ingress Protection Rating (IP rating), defined by the International Electrotechnical Commission standard IEC 60529, measures the degree of protection provided by an equipment enclosure against the ingress of solid objects (such as dust) and liquids (water).

What is an IP rating

IPXY

  • X (first digit) denotes the dust protection rating, ranging from 0 to 6;
  • Y (second digit) denotes the water protection rating, ranging from 0 to 9K

For example, ‘IP65’ denotes:

  • 6: Complete protection against dust ingress;
  • 5: Protection against low-pressure water jets from any direction.

2. IP Ratings: Structural Logic & Progressive Principles.

✅ Dual-dimension combination: dustproof + waterproof

The IP rating comprises two independent dimensions:

  • A product may be dustproof but not waterproof (e.g. IP60);
  • It may also be waterproof but not fully dustproof (e.g. IPX5);
  • The optimal state is strong performance in both areas (e.g. IP66, IP69K).

📶 Each digit has its own ‘incremental level’

1st: Dust protection rating (0–6)

Grade

Description

0

No protection

1~4

Protection against hand contact → Tools → Fine wires

5

Partial dust protection (operation unaffected)

6

Complete dust protection (airtight seal)

2nd: Water resistance rating (0–9K)

Grade

Description

0~4

Protection against dripping water/splashes/spray

5~6

Protection against low-pressure/powerful jets (commonly used outdoors)

7~8

Withstands short/long-term immersion (e.g., swimming pools, underwater lighting)

9K

Withstands high-temperature/high-pressure washing (industrial cleaning scenarios)

👉 Note: Water resistance ratings are not linear but are based on tests simulating different ‘water contact scenarios’.

3. The relationship between protection ratings is not linearly progressive.

IP ratings do not represent a linear progression such as ‘from IP20 to IP69K’, but rather a two-dimensional combination matrix. As illustrated below:

Dustproof/waterproof

0

1

2

3

4

5

6

7

8

9K

0

IP00

IP01

IP02

IP03

 

 

 

 

 

 

6

IP60

IP61

IP62

IP63

IP64

IP65

IP66

IP67

IP68

IP69K

📌 Each combination suits different scenarios; there is no absolute hierarchy of superiority or inferiority. The key lies in matching the application context.

❗ IP68 ≠ IP69K!

  • IP68 is designed for prolonged underwater immersion;
  • IP69K is engineered to withstand high-pressure, high-temperature water jets;
  • The testing methods and applicable scenarios for both are entirely distinct and cannot be substituted for one another!

4. A Deep Dive into IP69K: The Ultimate Lighting Protection Standard.

What is IP69K

1) What is IP69K?

IP69K represents one of the highest IP protection ratings currently available, combining standards IEC 60529 and DIN 40050-9. It is primarily used for testing equipment in high-temperature, high-pressure water-jetting environments.

  • 6: Complete protection against dust ingress;
  • 9K: Withstands water jets at 80°C and 100 bar pressure from multiple angles.

2)Test conditions:

  • Water temperature: 80 ± 5°C
  • Water pressure: 80–100 bar
  • Spray angle: 0°, 30°, 60°, 90° (30 seconds each)
  • Distance: 100–150 mm, luminaire must rotate to expose all angles

3) Application Scenarios:

Application Areas

IP69K Advantages

Food Processing Plants

Prevents bacterial residue, supports daily high-pressure hot water cleaning

Car Washes/Industrial Workshops

Resists oil contamination, prevents water ingress, withstands frequent washing cycles

Medical/Pharmaceutical Facilities

High hygiene standards, ensures reliable sealing

Marine/Offshore Lighting

Withstands salt spray corrosion, heavy rain exposure, and seawater splashing

⚠️ Important reminder: IP69K protection against high-pressure water jets does not equate to suitability for prolonged underwater immersion. For underwater lighting applications, please use IP68-rated fixtures.

5. Recommended IP Ratings for Common Applications in the Lighting Industry

Application Areas

Recommended IP Rating

Description

Indoor offices, commercial spaces

IP20~30

Dry environments, basic protection

Bathrooms, kitchens

IP44+

Moisture-proof, splash-proof

Outdoor lighting

IP65~66

Resistant to rain and dust, suitable for exposed locations

Tunnels and Heavy Industry

IP66~67

High dust, high-pressure washing, high humidity environments

Pool and Water Feature Lighting

IP68

Long-term submersion operation

Food/Pharmaceutical Factories

IP69K

High-pressure hot water cleaning, stringent hygiene requirements

6. Common Selection Pitfalls and Practical Recommendations

🚫 Common misconceptions:

  • Misconception 1: Is a higher IP rating always better?

→ In practice, selection should be based on intended use. Excessively high ratings increase structural complexity and thermal management challenges, leading to higher costs.

  • Misconception 2: Does IP68 protect against high-pressure water jets?

→ IP68 refers to immersion testing and cannot substitute for IP69K high-pressure wash certification.

  • Misconception 3: Focusing solely on IP ratings while neglecting other performance aspects?

→ Lighting applications must also consider IK impact resistance ratings, corrosion resistance, explosion-proof certification, and other critical factors.

✅ Selection Recommendations:

  • Identify environmental risks (dust, moisture, cleaning frequency)
  • Review product certifications/reports (verify genuine IP testing compliance)
  • Consider luminaire materials, structure, and maintenance complexity holistically

7. IP ratings reflect environmental compatibility, not vanity specs.

A proper understanding of IP ratings means:

✅ Extended luminaire lifespan

✅ Reduced safety risks

✅ More reasonable project costs

✅ Simplified after-sales maintenance

IP ratings are not about ‘the higher the better’, but rather about striking the right balance. Blindly pursuing higher ratings not only increases costs, but can sometimes reduce heat dissipation efficiency and add structural burden.

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